BobmG8
07-30-2011, 10:38 AM
Like numerous others on this forum I too have a right rear door lock mechanism that will not lock my door. Since I have over 44K miles and out of warranty I took it upon myself to make my car safe and secure. Below are step by step instructions on how to replace the lock mechanism.
First I purchased a RR Door Lock Mechanism from GM Parts Direct, part number 92215254 for $61.11 delivered to my house.
Second, Removed all door fasteners pictured below.
RR Door Panel
http://www.g8board.com/forums/picture.php?albumid=1477&pictureid=8604
After removing the fasteners start from the top and pull the door panel slowly toward you, not upward. The metal retaining clips will stay on the door frame. You will have access to the electrical connector on the left side of the window switch, using your RIGHT HAND reach around the back side toward the door panel and unlatch the connector. Next slowly pull outward on the left side of the door panel, there are three teal colored plastic pins. Next slowly pull the right side of the door panel there are four white colored plastic pins. Do not worry if they stay in the door frame. Remove them and place them in the door panel as shown below. Next remove the cables from the interior door handle by removing them from the plastic slide holders then remove the ball end from the handle itself.
http://www.g8board.com/forums/picture.php?albumid=1477&pictureid=8601
http://www.g8board.com/forums/picture.php?albumid=1477&pictureid=8603
Now peal back the plastic liner shown below.
http://www.g8board.com/forums/picture.php?albumid=1477&pictureid=8602
Now you are ready to remove the lock mechanism. Unlatch the yellow mechanical rod holder shown in the picture.
http://www.g8board.com/forums/picture.php?albumid=1477&pictureid=8600
Next remove the three torx srews pictured here.
http://www.g8board.com/forums/picture.php?albumid=1477&pictureid=8597
Now the lock is floating inside the door frame. Pull it toward you and remove the electrical connector as shown in this picture.
http://www.g8board.com/forums/picture.php?albumid=1477&pictureid=8596
Now you can remove the two cables by twisting the "L" shaped metal tips out of the lock mechanism.
Remove the Lock Mechanism from the door frame. Here it is on the floor.
http://www.g8board.com/forums/picture.php?albumid=1477&pictureid=8605
http://www.g8board.com/forums/picture.php?albumid=1477&pictureid=8599
Now reverse your steps, place the new lock mechanism in the door frame and connect the cables and electrical connector making sure the rod hanging down is pulled forward, do not trap the rod behind the lock mechanism. Next replace the three large torx screws then snap the rod back into the yellow clip. Place the cables back through the plastic liner hole and reseal the plastic liner. Next hold the door panel up to the frame and reattach the two cables and using your RIGHT HAND snap the window switch connector back into place. Line up the top of the door panel and slowly push the panel onto the metal connectors on the door frame. Line up the plastic connectors on the left side first then tap into place then do the right side. Replace all the fasteners and you are done.
This totally fixed my problem. I can now actually lock and unlock the door manually by using the lever on the door, I could never do that before. And now the door actually locks with the key remote. Pure success for around $60.
Please let me know if you have any questions.
First I purchased a RR Door Lock Mechanism from GM Parts Direct, part number 92215254 for $61.11 delivered to my house.
Second, Removed all door fasteners pictured below.
RR Door Panel
http://www.g8board.com/forums/picture.php?albumid=1477&pictureid=8604
After removing the fasteners start from the top and pull the door panel slowly toward you, not upward. The metal retaining clips will stay on the door frame. You will have access to the electrical connector on the left side of the window switch, using your RIGHT HAND reach around the back side toward the door panel and unlatch the connector. Next slowly pull outward on the left side of the door panel, there are three teal colored plastic pins. Next slowly pull the right side of the door panel there are four white colored plastic pins. Do not worry if they stay in the door frame. Remove them and place them in the door panel as shown below. Next remove the cables from the interior door handle by removing them from the plastic slide holders then remove the ball end from the handle itself.
http://www.g8board.com/forums/picture.php?albumid=1477&pictureid=8601
http://www.g8board.com/forums/picture.php?albumid=1477&pictureid=8603
Now peal back the plastic liner shown below.
http://www.g8board.com/forums/picture.php?albumid=1477&pictureid=8602
Now you are ready to remove the lock mechanism. Unlatch the yellow mechanical rod holder shown in the picture.
http://www.g8board.com/forums/picture.php?albumid=1477&pictureid=8600
Next remove the three torx srews pictured here.
http://www.g8board.com/forums/picture.php?albumid=1477&pictureid=8597
Now the lock is floating inside the door frame. Pull it toward you and remove the electrical connector as shown in this picture.
http://www.g8board.com/forums/picture.php?albumid=1477&pictureid=8596
Now you can remove the two cables by twisting the "L" shaped metal tips out of the lock mechanism.
Remove the Lock Mechanism from the door frame. Here it is on the floor.
http://www.g8board.com/forums/picture.php?albumid=1477&pictureid=8605
http://www.g8board.com/forums/picture.php?albumid=1477&pictureid=8599
Now reverse your steps, place the new lock mechanism in the door frame and connect the cables and electrical connector making sure the rod hanging down is pulled forward, do not trap the rod behind the lock mechanism. Next replace the three large torx screws then snap the rod back into the yellow clip. Place the cables back through the plastic liner hole and reseal the plastic liner. Next hold the door panel up to the frame and reattach the two cables and using your RIGHT HAND snap the window switch connector back into place. Line up the top of the door panel and slowly push the panel onto the metal connectors on the door frame. Line up the plastic connectors on the left side first then tap into place then do the right side. Replace all the fasteners and you are done.
This totally fixed my problem. I can now actually lock and unlock the door manually by using the lever on the door, I could never do that before. And now the door actually locks with the key remote. Pure success for around $60.
Please let me know if you have any questions.