Tutorial: How to replace the RR Door Lock Mechanism [Archive] - Pontiac G8 Forum: G8 Forums - G8Board.com

: Tutorial: How to replace the RR Door Lock Mechanism


BobmG8
07-30-2011, 10:38 AM
Like numerous others on this forum I too have a right rear door lock mechanism that will not lock my door. Since I have over 44K miles and out of warranty I took it upon myself to make my car safe and secure. Below are step by step instructions on how to replace the lock mechanism.

First I purchased a RR Door Lock Mechanism from GM Parts Direct, part number 92215254 for $61.11 delivered to my house.

Second, Removed all door fasteners pictured below.

RR Door Panel
http://www.g8board.com/forums/picture.php?albumid=1477&pictureid=8604

After removing the fasteners start from the top and pull the door panel slowly toward you, not upward. The metal retaining clips will stay on the door frame. You will have access to the electrical connector on the left side of the window switch, using your RIGHT HAND reach around the back side toward the door panel and unlatch the connector. Next slowly pull outward on the left side of the door panel, there are three teal colored plastic pins. Next slowly pull the right side of the door panel there are four white colored plastic pins. Do not worry if they stay in the door frame. Remove them and place them in the door panel as shown below. Next remove the cables from the interior door handle by removing them from the plastic slide holders then remove the ball end from the handle itself.

http://www.g8board.com/forums/picture.php?albumid=1477&pictureid=8601
http://www.g8board.com/forums/picture.php?albumid=1477&pictureid=8603

Now peal back the plastic liner shown below.

http://www.g8board.com/forums/picture.php?albumid=1477&pictureid=8602

Now you are ready to remove the lock mechanism. Unlatch the yellow mechanical rod holder shown in the picture.

http://www.g8board.com/forums/picture.php?albumid=1477&pictureid=8600

Next remove the three torx srews pictured here.

http://www.g8board.com/forums/picture.php?albumid=1477&pictureid=8597

Now the lock is floating inside the door frame. Pull it toward you and remove the electrical connector as shown in this picture.

http://www.g8board.com/forums/picture.php?albumid=1477&pictureid=8596

Now you can remove the two cables by twisting the "L" shaped metal tips out of the lock mechanism.

Remove the Lock Mechanism from the door frame. Here it is on the floor.

http://www.g8board.com/forums/picture.php?albumid=1477&pictureid=8605
http://www.g8board.com/forums/picture.php?albumid=1477&pictureid=8599

Now reverse your steps, place the new lock mechanism in the door frame and connect the cables and electrical connector making sure the rod hanging down is pulled forward, do not trap the rod behind the lock mechanism. Next replace the three large torx screws then snap the rod back into the yellow clip. Place the cables back through the plastic liner hole and reseal the plastic liner. Next hold the door panel up to the frame and reattach the two cables and using your RIGHT HAND snap the window switch connector back into place. Line up the top of the door panel and slowly push the panel onto the metal connectors on the door frame. Line up the plastic connectors on the left side first then tap into place then do the right side. Replace all the fasteners and you are done.

This totally fixed my problem. I can now actually lock and unlock the door manually by using the lever on the door, I could never do that before. And now the door actually locks with the key remote. Pure success for around $60.

Please let me know if you have any questions.

BobmG8
07-31-2011, 08:31 AM
Since this went so well I am in the process of ordering the lock mechanism for the driver's door. I am only having intermittent problems with this one, nothing at all like the RR door. But I might as well fix this one too, while I'm at it.

SRG963
07-31-2011, 08:41 AM
Nice write up!

appletonrc
07-31-2011, 09:39 PM
Nice. I am hoping gm will come though with a free fix, otherwise i'll have to tear into the doors too.

BobmG8
08-01-2011, 11:43 AM
I just placed an order with my dealer for the driver's door lock mechanism. The price ended up being only $0.72 higher than GM Parts Direct price. Part number 92215257 for 28.71 + tax. I should have it tomorrow. The swap out should be pretty close to the RR door procedure, if not I will let everyone know.

BobmG8
08-02-2011, 02:06 PM
That was quick, it only took me around 20 minutes to swap out the drivers door lock mechanism. The only difference when compared to the RR door unit is no window switch connector to deal with and one extra hanging rod attached to the lock mechanism. Other than that pretty much the same process as described above. Now all my locks are operating as they should with no issues. Total cost for both was $91.00.

PONY MAN
08-02-2011, 11:09 PM
Very nice write-up. Hopefully, one of the moderators will apply a sticky to this eventually or move it to the Technical Articles and DIY section.

SteveS
08-08-2011, 09:37 AM
Good to hear this is a known issue and not just mine. I too had sporadic locking issues but in addition I had a clunking sound when driving over bumps. Had the dealer replace under warranty but it still does it from time to time. It's functioning though.....

fixem2
09-14-2011, 12:49 PM
Anyone know the part numbers for all the lock actuators? Might be nice to have them in this thread. I am currently looking for the part number for the RL Actuator (Rear door behind the driver.)

Taking a guess is it: (Determined when sitting in car facing forward)

92215254 - RR Actuator
92215255 - RL Actuator
92215256 - FR Actuator
92215257 - FL Actuator

BobmG8
09-14-2011, 12:54 PM
I would call your local dealer. I just checked GM Parts Direct and they do not list the GM part number until you formally inquire before purchase.

PONY MAN
09-15-2011, 08:27 PM
Anyone know the part numbers for all the lock actuators? Might be nice to have them in this thread. I am currently looking for the part number for the RL Actuator (Rear door behind the driver.)

Taking a guess is it: (Determined when sitting in car facing forward)

92215254 - RR Actuator
92215255 - RL Actuator
92215256 - FR Actuator
92215257 - FL Actuator Yeap, those are the correct numbers per shopgmparts.

jhardy06
01-08-2012, 12:49 PM
Thanks for the write up! Finally got my rear lock swapped out today.